Established in the year 2003, VM Technologies offers end-to-end solutions to industries and commercial entities regarding Fluid Management. Right from procurement & monitoring to maintenances and disposal, we provide all type of fluid management systems and fluid protection systems on clients' premises. We are the manufactures of electrostatic oil cleaners & we ventured into business association with various reputed manufacturers to supply fluid management products, fluid protection products, coolant reconditioning systems, oil separators, water treatment plants, etc.
All these fluid protection products are designed to provide effective fluid protection to keep them clean for longer duration. We have gained complete understanding regrading the working of machine shops, process knowledge, fluid testing & data interpretation. This wide experience in fluid protection systems and fluid management empowers us for providing implementation and enhancement of complete fluid management systems. Our employees possess the training backed by sound knowledge and experience to provide the best of services to the clients.
Most of the small and medium sized machine shops lack requisite fluid management systems and fluid protection systems. Absence of fluid management leads to the a host of problems such as bad odors, machine breakdowns, high fluid disposal costs, high repair costs and shorter tool life. At VMT, we strive to reduce such problems associated to enhance the productivity and operational efficiency.
At VM Technologies, the aim is to achieve customer delight rather than just customer satisfaction. It is ensured by the management whether clients' requirements are fulfilled or not. Initially, the technical team meets with the customers to identify appropriate solutions. Once the solution is decides, the team visits a pay to clients' facility to draw details about installation and commissioning. Important on-site consultation is also provided for specific clients' needs. The services are aimed to keep a strict vigil over the various processes such as:
Being a customer oriented company, we respond quickly to the customers' quote, whether it is just price quote or purchase orders. Moreover, we have maintained a record for 100% delivery schedules within the mutually agreed time-frame. In addition, we seek to venture into rapid market expansion beyond the shores of India to gain a strong international footprint. Our efforts help us gaining a vast clientèle across the globe. Some of our clients are:
Kennametal India Limited
Wipro Infrastructure Engineering Ltd. (Bangalore)
Wipro Infrastructure Engineering Ltd. (Chennai)
Burn Standard Co. Ltd. (Salem)
Kirloskar Toyoda Textile Machinery Ltd.
Armor Plast Ltd.
BOSCH Rexroth India Ltd. (Bangalore)
Sanseera Engineering Pvt. Ltd.
3M India Ltd.
Schmetz India Pvt. Ltd.
Mysore Datta Polymers
Pioneer Genco Ltd.
Electro Plasts Pvt. Ltd.
Megamiles Bearing Cups Pvt. Ltd.
Megatechs Cold Forgings Pvt. Ltd.
Otto Biltz (India ) Pvt. Ltd.
SLR Steels Ltd.
Stumpp,Schuele & Somappa Pvt. Ltd.
V. M. Tecknologies is a Bangalore based company, pursuing its sole vision to provide the customers cost efficient coolant recycling system and fluid recycling system, while benefiting the environment through offering quality metal working products. Driven by the philosophy of total customer satisfaction, we pay meticulous attention towards the clients' expectations, which enables us to establish long term fruitful relationships with them. Moreover, we also make sure that our clients get the best possible resources to operate their business with utmost efficiency.
We are supported by a well-equipped and streamlined warehousing facility. Further, we have strong association with large numbers of quality conscious vendors of the metal working industry and hold a voluminous amount of stock in our warehouse. We also possess a team of highly qualified and experienced customer service personal, salespeople and a support team to answer any of clients' queries and deliver them prompt & most efficient services.
Our excellence resides in our capability of rendering the clients reliable recycling services. Our mobile team can recycle spent coolants, cutting oils and other fluids at clients' plant. Over the years, several companies have utilized our personal full time on-site services for coolant recycling and fluid recycling in a tailor made program to fit their specific requirements. Our expertise in coolant recycling system and fluid recycling system allows us to assist the local metalworking industry with the essential job of coolant management control.
Our mobile recycling program offers the following benefits to the customers:
Remove chips, sludge & particulates on a regularly scheduled basis
Remove tramp oil, contaminants & bacteria
Properly mix the coolant with de-ionized water
Regularly test the coolant by running before and after lab samples in our in-house lab
We are available 24 hours a day 7 days a week to visit your plant and fit into your schedule. Our trained personal are laced with latest equipment and offer on-site services without interrupting your normal routine.
Waste Management Programs
V.M. Tecknologies also provides a complete waste management program, which can be custom-designed to fit the specific needs of clients. We render a perfect and cost-effective solution to improve control and provide preventative maintenance within clients' plant. Optimizing all the equipment and personal necessary to your plant, we provide undermentioned services:
Periodic topping off of sumps
Individual coolant analysis by sump
Machine tool cleaning
Importance of Recycling
Waste recycling is the reprocessing of old materials into new products. Basically, it is for the prevention of wastage of potentially useful materials. In present days, importance of waste material recycling and industrial recycling is becoming greater of a concern for the benefit of economy as well as environment. As planet earth has limited resources, waste material recycling becomes extremely important virtually in all industrial applications. The world economy can not sustain the depletion of natural resources in the same pace.
The importance of industrial waste recycling is now held in high regard. Most of the waste materials can be recycled to turn them into usable substance. Today, various legislative regulations are enforced by local and international authorities in regard of waste materisl recycling. The importance of industrial recycling is also extended to businesses, as they spend less on production costs. This ensures a overall reduced costs that encourage consumption. The detailed benefits of waste material recycling includes:
Reduction of the usage of fresh raw materials
Preserving natural resources
Reduction of energy usage
Less power consumption in recycling
Reduction of air and water pollution
Reduction for traditional waste disposal
Reduction of pollution caused by waste
Reduction in the release of harmful chemicals and greenhouse gases from rubbish
Saves space required as Waste Disposal Landfill
Reduce financial expenditure in the economy
Preserve natural resources for future generations
CASE STUDY – IDate: March 1997 The global CNC industry takes an step ahead towards effective coolant management program with the use of Coolant Wizard Senior. This initiative economized the cost of coolant consumption by reducing coolant purchases by 90%.
Coolant Used: Trim-sol, soluble oil and water miscible metal working coolant
Problem: Coolant became rancid overnight, generating the need to clean sumps frequently and dispose the coolant, thus increasing wastage & expenses.
Conventional Controls: Adding biocide and cleaning of machine sumps on regular basis
Actions: Use of Coolant Wizard reconditioning system was in initiated in March 1996 and has been in use since then by different machine sumps to manage the coolant. CNC Industries operate 24 x 7 and so does the Coolant Wizard. The system processes each and every sump and when the last sump is done, it starts over with the first machine again. A company that makes use of 10 machines having an average of 50 to 60 gallon sumps, the process time for each sump would be 1 hr and 40 mins to 2 hours. One of the prime advantages observed was that there has been no significant requirement of maintenance of Coolant Wizard and the final filter elements lasted over a year. Operator/ manpower involvement in the entire process is not more than 15 minutes per shift.
Accomplishment: Before implementing the coolant management program the companies under observation were buying 1 to 1.5 drums of coolant concentrate every month and were having the spent coolant hauled away at a significantly high price, and the entire process becoming an expensive affair, which also involved huge wastage. But the Coolant Wizard, coolant purchase and disposed have reduced down by almost 90% a year.
CASE STUDY - IIDate: March 1997 The Coolant Wizard System reduces coolant costs by 66% leading to cost efficiency and effective waste minimization
Coolant Used: Blaser Swisslube 4000 CF soluble oil, water miscible or metal working fluid.
Problem: Coolant purchases were excessive due to disposal and re-supply
Conventional Controls: Discarding a portion of coolant and adding newly mixed coolant to reduce the tramp oil entrainment problem.
Action: The company under observation machines stainless steel aircraft landing gear parts, in addition to nickel and cobalt based alloys. The company has more than 30 machines with sumps that range from 40 to 100 gallons each. It installed the Coolant Wizard system in May of 1996, along with coalescing and skimming unit, for effective reduction of tramp oil entrainment. The unit operates the Coolant Wizard system for 20 hours a day and also maintains a regular schedule to recondition all machine sumps. There has been almost no maintenance of the Coolant Wizard system and use of minimal consumables is also noted. Bacteria and fungus levels are reduced and maintained.
Accomplishment: The purchase and disposal is notably reduced by over 66%, leading to a three month return on investment. The quality of the coolant has been more consistent, thus leading to better machining operations. Enhanced tool life along with faster and deeper cuts is the present reality.
Case Studies III
Date: June 1997 X-Rite resolves the increasing dermatitis problem, while reducing machine downtime required to clean sumps. Coolant cost and disposal was significantly reduced by 50% with the use of Coolant Wizard.
Coolant Used: AMACO semi-synthetic, water miscible metal working coolant
Problem: Complains of odor and skin irritation by operators. Downtime to clean the sumps was hampering production and the cost associated with coolant was increasing.
Conventional Control: Adding biocides, dumping sumps and then cleaning machines to eliminate odors.
Action: X-Rite installed Coolant Wizard and trained its employees, establishing a metal working coolant management program. The sumps were monitored every day for concentration, adjustments to the fluid to maintain the level of concentration and an overall housekeeping. The use of Coolant Wizard System reduced the skin irritation, order was eliminated and the cost efficiency increased. The Coolant Wizard is now use, two times a week on the machines, on two shifts, while the operator involvement and filter element usage is nearly zero, presently.
Accomplishment The fluid management program achieved the objectives and Coolant Wizard is the only system that could suffice the needs of X-Rite in terms of size, ease of operation and cost. Consequently, the cost involved in purchase of coolant concentrate and in the disposal of spent coolant, costing a roung$50.00 per drum, was reduced by more than 50%.
"Without the Coolant Wizard we had no good method of coolant management. Since we began using it we have experienced phenomenal coolant savings across the board."
Indiana Precision Technology. Greenfield, IN
"Our skin problems are gone, the waste coolant disposal is way down and the operators like what the Coolant Wizard does for them."
Poulan Weedeater. Nashville, AR.
"In 10 months we would have disposed of 250 gallons of bad coolant. Because of the Wiz Junior we have had zero disposal."
Dwyer Instruments, Inc. Michigan City, IN.
The fluid management and fluid protection products we supply are sourced from reputed manufacturers. Some of these products have patented technologies exclusively manufactured by these companies. These companies are:
H2O GmbH Steinen H2O is a Germany based mid-size company with an International operation in the area of waste water treatment and recycling. The company has emerged as a European market leader in evaporation technology. It has successfully installed 750 units in countries like North America, Australia, Asia and East Europe.
The core product of the company is vacuum distillation unit VACUDEST®, which celebrated its 20th anniversary as a registered trademark in 2006. This versatile unit can be used for a wide range of process waters. Due to e high quality of the distillate and the advantage that no salts or heavy metals are involved, contrary to other techniques, the distillate may be reused in closed circulation. VACUDEST® are available in different capacities ranging from 20 to 2.000 liters per hour.
H2O also offers service contract in order to optimize the use of the installation. Every unit is installed by expert service technicians, who provide necessary training for operation and maintenance of the unit.
Pune Energy Control Devices Pvt. Ltd. (PECD) Established in the year 1994, PECD manufactures and supplies world-class and vacuum Dehydration Unit. The company designs and develops cutting-edge products, using indigenous technologies and components only.
Coolant Wizard Established in the year 1990, this is an America based company, which manufactures reconditioning systems, mist collectors, proportioner etc. Offering highly reliable and efficient systems, the company adheres to all the specifications required for international standards for quality and safety. Till now, the company has sold over 500 units of coolant reconditioning system in America
Honing Oil Filters Established in the year 2003, this is a Korean based company, which manufactures and markets oil filters. All the products offered by this company fulfill the requisite international standards for quality, efficiency and reliability. Despite a newly established enterprise, this company has get an international repute. It has sold 6 units in Korea and 1 unit each in China and Hongkong.
Zebra Skimmers Co Zebra Skimmers is a well established manufacturer of oil skimmers and fluid maintenance equipment, performing on the global platform for over 10 years. The company serves metalworking, parts washing and other industries. Mechanical oil skimmers and other assembly products from Zebra Skimmers are known for reliability. The company caters to automotive, medical and aerospace metalworkers, who make use of CNC machine tools and parts washers, through its channel partners
Frey Messmer Co Frey Messmer Corporation is a modern manufacturer of oil separators, mixing units, refractometers, magnetic separators, special purpose oil skimmers etc. The company has its own research department and manufactures high quality products that meet modern day needs of metalworking units. Apart from products for the maintenance of industrial liquids, the company also works in the field of environmental protection.
We have with us the services of highly trained and experienced professionals. The workforce comprises of professionals from different disciplines like marketing & sales, engineering, consultant, administration, etc. The company ensures to train these professionals to keep them compatible with the latest market requirements and to increase their professional skills.
The oil skimmers, portable coolant wizard, coolant processing system, coolant wizard mist collector, vacuum dehydration unit, wastewater treatment plant etc., offered by V.M. Tecknologies is widely used in industries such as automotive, coal tar processing and diesel oil processing. All our products are manufactured with attention to every detail so that they suffice the application's need.
Industries we Serve
Increasing demands on stringent surface quality of automotive components necessitate the need of careful cleaning with washing liquids. This task is performed with manual cleaning separators and self-cleaning separators. Automotive coolant systems are designed and developed to provide constantly high cleaning effect with reduced washing lye consumption. The quality of coolant processing system is substantially improved, while the costs are significantly reduced. Continuous treatment of the cleaning agents in these automotive coolant results in considerably cost savings. Entrained particles and tramp oils are separated early to ensure optimum cleaning effect with production continuity by these coolant for automotive.Coal Tar Processing
Prior to commercial processing, crude coal tar is freed from contaminants and water contents. High-performance separators are used for this purpose. These down-stream, self-cleaning separators are designed to reliably separate solids and water out of coal tar. The separates work into three phases even to remove finest particles from the tar. Through this application, a high-grade coal tar is recovered, which are used as a starting material in different industrial applications.Coal Tar Processing
Prior to commercial processing, crude coal tar is freed from contaminants and water contents. High-performance separators are used for this purpose. These down-stream, self-cleaning separators are designed to reliably separate solids and water out of coal tar. The separates work into three phases even to remove finest particles from the tar. Through this application, a high-grade coal tar is recovered, which are used as a starting material in different industrial applications.Diesel Oil Processing
In agriculture and industry, diesel fuel is generally contaminated with condensation water and dirt particles. With separators, contaminated diesel oil are treated to meet the needs of the market. Manual cleaning separators or self-cleaning separators are available for the same purpose. Both separates eliminate solid impurities and water from the contaminated diesel. Diesel oil treatment through separator involves lower operating costs. These separators provide solutions to agricultural sector, public transport, mining sectors, gas stations, etc.